Umkhiqizi wezisetshenziswa zokucutshungulwa kwensimbi zokucwecwa, ukugaya, ukusika kanye nemigqa yokukha

Lo mshini uwumshini osindayo wokuqondisa nokusika we-hydraulic oklanyelwe ngokukhethekile imigoqo eqinile eyindilinga esukela ku-16 mm kuya ku-30 ​​mm ububanzi. Isebenzisa ukumiswa kwedrayivu ye-VFD enamandla amakhulu: engu-75 kW main straightening motor, i-15 kW VFD feeding motor kanye ne-7.5 kW hydraulic cutting motor, enesivinini sokuphakela esizinzile esingu-approx. 20 m/min. Ubude bayo bokusika busuka ku-200 mm kuye ku-7000 mm ngosayizi owenziwe ngokwezifiso, ukubekezelela ukusika kungu-±0.20 mm futhi ukuqondisa kwebha okuqediwe kungaphakathi kuka-≤0.15 mm/m. Ifakwe isinciphisi se-ZQ400 nesigubhu sokuqondisa esingu-Ø230 × 2500 mm esifakelwe izinto eziqondile eziqinile ezingama-70 × 70 mm ze-ductile iron, iyunithi ye-hydraulic isebenzisa isilinda esindayo esinobubanzi obungu-300 mm obungasika ubuningi obungu-Ø30 mm 40Cr 40Cr acr b obuqinile obuyindilinga obuyindilinga B9 obuqinile. Umshini ufakwe amasethi amathathu ama-rollers aqondile avundlile kanye namaqembu amabili ama-multi-groove feeding rollers, afaniswa ne-GB standard UCP320 pillow block bearings; ibhokisi likawoyela wokugcoba lokuzikhethela lingafakwa ngaphansi kwama-roller okuphakelayo ukuze kufakwe ibha yokugcobisa okungenayo. Amasethi amathathu wezindwani zokusika ezijwayelekile afakiwe, futhi izindwani ngokwezifiso zingenziwa ngokuya ngemidwebo yamakhasimende. Usekelwa amasethi amathathu amarola okuphakelayo anamandla avumelanisiwe ukuze adlulise izinto ezizinzile, umshini uqedela ngokuzenzakalelayo ukuphakela, ukuqondisa okungalungile, ukuqondisa okunembayo kanye nokusika okudonsa amanzi ngobude obungaguquki ekusebenzeni okukodwa okuqhubekayo. Isetshenziselwa kakhulu ukuvala insimbi eyindilinga ezimbonini ezinzima ezihlanganisa izingxenye zemishini yobunjiniyela, izinsimbi ezisindayo kanye nokukhiqizwa kwesakhiwo sensimbi.

Lo mshini ungumshini we-Steel Bar Straightening & Cutting wohlobo lwe-VFD okhethekile wamabha ayindilinga angenalutho angu-6.0–16 mm. Ifakwe isakhiwo sokuqondisa esinembayo esinamasondo amaningi kanye namasethi angu-3 wamarola okuphakela amandla avumelanisiwe, ibona ukucutshungulwa okuqhubekayo okuhlanganisa ukukhokhelwa kwezintambo, ukuqondisa okungalungile, ukuqondisa okunembayo kanye nokusika ubude obungashintshi be-hydraulic endaweni eyodwa. Ifakwe uhlelo lokulawula lwe-Inovance VFD, izinjini zokushayela ezihlukene zilungiselelwa ukuqondisa, ukuphakela kanye nokusika ukuze kuqinisekiswe isivinini sokugijima esiguqukayo esizinzile. Ubude bayo bokusika busuka ku-50 mm kuya ku-2500 mm ngobude obunwetshiwe obungenziwa ngokwezifiso, ukubekezelelana kokusika kufinyelela ku-± 0.1 mm futhi ukuqondisa kwebha okuqediwe kulawulwa ngaphakathi ≤0.15 mm/m. Ukucushwa okubalulekile kuhlanganisa i-GB-standard UCP214 pillow block bearings, i-JZQ250 reducer kanye nesigubhu sokuqondisa esinezimbobo ezi-7 zokuqondisa eziqinile ngaphakathi. Idivayisi yokuphepha yokumisa izimo eziphuthumayo evulekile ikhava ifakwe, futhi izindwani zokusika ziyatholakala ukuze kwenziwe ngokwezifiso izicaciso zeklayenti ngalinye. Ngokwakheka okuqinile okuhlangene nokusebenza okulula, isetshenziswa kabanzi ekuvaleni okunembayo kwensimbi eyindilinga ku-stirrp yokwakha, i-wire mesh kanye nezimboni zokukhiqiza izinsimbi zehadiwe.

Lo mshini Wokuqondisa Nokusika Izintambo Zensimbi uthuthukiswe ngokukhethekile ukucubungula imigoqo eyindilinga engenalutho kanye nezinsimbi ezigogekile, ezingaqedela ukuphakela, ukuqondisa nokusika ubude obungaguquki ngenqubo eyodwa eqhubekayo yezintambo zensimbi eziboshiwe ezisukela ku-3.0 mm kuya ku-8 mm ububanzi. Isebenzisa ukucushwa okuhlukene kwe-dual-motor: i-4 kW feed & straightening motor iqinisekisa ukudla okuqinile kwezintambo, kuyilapho i-3 kW hydraulic motor inika amandla iyunithi yokusika. Ubude bokusika busuka ku-50 mm kuye ku-2000 mm, futhi ubude bokusebenza obunwetshiwe bungenziwa ngokwezifiso ngokwezidingo zamakhasimende. Ukunemba kokusika kufinyelela ku-± 0.2 mm; isivinini sokudla sizokwehla ngokuzenzakalelayo lapho kusikwa izikhala ezimfushane ukuze kuqinisekiswe ukunemba kobukhulu. Ihambisana nesakhiwo sekhabhinethi esiqinile esihlanganisiwe, umshini kulula ukusebenza futhi usetshenziswa kabanzi ekukhiqizeni i-stirrup, ukwakhiwa kwe-wire mesh kanye nezimboni zokucubungula ihadiwe, okokusebenza okufanelekile kokusika ngokunemba kwensimbi eboshiwe.